OPERATOR III - THDF PRESS

Mt. Gilead, North Carolina, United States, 27306

Are you looking for more?

At Mohawk Industries, we’re committed to more – more customer solutions, more process improvements, more sustainable manufacturing and more opportunities for our team.

As a Fortune 500, global flooring leader with some of the best-known brands in the industry, Mohawk is a great place to start or develop your career with an emphasis on more of what’s important to you. Whether you want to lead more, innovate more, learn more or create more, you can find your more with Mohawk.

Primary Objective: In broad terms, briefly state the major purpose of primary objective of this position.

Oversees the operation of the air graders, forming station, forming line, and press from a computerized workstation. Makes process changes to maximize production while maintaining quality standards.

Major Function and Scope: Using brief narrative statements, describe each major function of responsibility explaining the scope of the function as appropriate.

Daily Operations

Meet with previous Press operator to discuss current and previous issues from their shift.
Monitors the continuous production of product through the air graders, forming line and press from computer work station.
Monitors incoming and outgoing process parameters to include bulk density, moisture content, mat temperature, density, vertical density profile, and internal bond.
Adjust the process variables of pressing time, temperature, and pressure to obtain the optimal chemical reaction to maximize core performance while minimizing component cost while maintaining plant and customer specifications.
Based upon laboratory data adjust system operating parameters as required to keep all production within specification.
Minimize creation of off quality and rejects by making real time adjustments to established production recipes by reacting to changing process variables.
Identifies process variation, determines the source, and works to eliminate it.
Performs root cause analysis on problems and assist with implementing solutions.
Ability to multitask; monitor several computer screens, communicate by phone or radio with effected employees and address issues all within a certain event.
Ability to communicate and work closely with outsourced technicians on projects.
Knowledge of the Flamex and Simplex system for the facility.
Monitor tracking of steel belt and rolling rod tracking.
Ability to calibrate forming, dosing and weigh bin scales.
Ability to calibrate Dieffensor and Grecon systems and send satellite request when assistance is needed.
Need to know the working process of the outfeed system; diagonal saws, star coolers, trim saws and stackers.
Monitor the release agent dosing and set points on the steel belt sprayers.
Understand how and when to adjust the equalizing roller and scalper.
Record data from the outfeed, downtime out of production and reject classifications.
Understand the technique of properly managing heat versus moisture to maintain speed and quality during the process.
Be able to make adjustments to obtain A-grade board when receiving feedback that board has fallen below specifications.
Understanding and ability to read charts, measurements and explaining steps taken on the process.
Maintain storage files of emails, dimension and sample check sheets and storage cabinet.
Communicates with other control room operators to maintain stable and consistent production.
Depending on the changeover types this should be done in a timely manner with the assistants, outfeed operator, QC tech and whomever else is involved.
Assists in planning and executing production line shutdowns to minimize downtime while maximizing efficiency.
Monitors raw board quality and takes immediate action to eliminate problems negatively impacting it.
Directs press housekeeping activities during scheduled maintenance days and during production.
Assists maintenance personnel in performing technical work.
Safely work around the press and forming area and the leadership qualities to direct the assistants, helpers and contractors to safely accomplish the designated tasks.
Maintain a clean and orderly workstation because of numerous reports needed for review.
Ability to handle simultaneous events in real time with time restraints.
Performs other related duties as required.

Shutdown Operations

Adjust press speed and temps as needed to maintain quality and bring press temps down to lower shutdown set points.
Lay out equipment needed for press repairs by contractors.
Inspect and stage belt for proper location to perform repairs.
Assist contractor with steel belt repair and have good understanding or the repair process to maximize repair during allotted time.
Performs basic preventative maintenance inspections during shutdown.
Ability to oversee LOTO and verifying “0” energy on machinery to be worked on or cleaned.
Occasionally enters confine space to perform inspections during scheduled maintenance days.
Complete specific inspections in forming and clean as needed when discrepancies are found.

Attend any job-related training deemed necessary by supervision
Follow all established standard operating procedures
Perform general housekeeping duties as necessary
Perform other tasks assigned by management

Type of Experience and Knowledge:

Knowledge, Experience, Certifications: Describe the education, knowledge required, years of experience, specific skills and abilities required to do the job on a fully competent basis.

High school diploma or equivalent
Requires 2 or more years of experience in a manufacturing environment

Competencies: Describe the specific skills required for this position in terms of technical, managerial, interpersonal skills and unique abilities.

Strong communication and interpersonal skills
Good listening skills
Data analysis and interpretation skills

Physical Requirements / Other Pertinent Job Information: (Such as: American with Disabilities Act- ADA requirements for certain hourly positions).

Disclaimer: The information on this description was prepared by Compensation and department management and is designed to indicate the general nature and level of the work performed by employees within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities, and qualifications required of employees assigned to this job.

Position requires individual to climb multiple flights of stairs and ladders daily
Must be capable of working in tight quarters and in hot spaces, and ability to pass a respirator fit test.
Must be capable of lifting and carrying 50 lbs. for a short distance.
Must be capable of standing/walking for a 12 hour shift with minimal breaks.
Must be able to withstand working in heat up to 110 degrees for extended periods of time.
Must be capable of working on elevated surfaces without fear of heights.
Must be able to communicate clearly on 2 way radio.
Must be able to pass a respirator fit test, and wear and work with a full face respirator.

Mohawk Industries is a leading global flooring manufacturer that creates products to enhance residential and commercial spaces around the world. Mohawk’s vertically integrated manufacturing and distribution processes provide competitive advantages in the production of carpet, rugs, ceramic tile, laminate, wood, stone and vinyl flooring. Our industry-leading innovation has yielded products and technologies that differentiate our brands in the marketplace and satisfy all remodeling and new construction requirements. Our brands are among the most recognized in the industry and include American Olean, Daltile, Durkan, IVC, Karastan, Marazzi, Mohawk, Mohawk Home, Pergo, and Quick-Step. During the past decade, Mohawk has transformed its business from an American carpet manufacturer into the world’s largest flooring company with operations in Australia, Brazil, Canada, Europe, India, Malaysia, Mexico, New Zealand, Russia and the United States.

Mohawk Industries, Inc. is an Equal Opportunity Employer including disability/veteran committed to an inclusive workplace and a proud Drugs Don’t Work participant.

Apply now »